Wired glass has been used for many decades as a safety glass because it prevents glass from falling during fire emergencies. Wired glass is glass reinforced with wire mesh to make it more fire-resistant and durable, as compared to float glass. Steel wire mesh is placed in the glass during the manufacturing process.
Advantages of Wired U Profile Glass
Safety and strength
Wired U profile glass is manufactured using tempered glass, which is four to five times stronger than regular glass. The U profile design further enhances its strength, allowing it to withstand high-impact loads. The inclusion of wire mesh reinforcement makes the glass more difficult to break, reducing the risk of injury from falling glass shards.
Excellent thermal insulation
Wired U profile glass has superior thermal insulation properties compared to regular glass, owing to the airspace between the wires and glass. This thermal insulation property helps to keep the indoors cooler in hot weather and warmer in cold weather, resulting in energy savings and reduced utility bills.
Improved fire resistance
Wired U profile glass has excellent fire resistance properties, as it is manufactured using tempered glass, which is highly resistant to heat, and the wire mesh reinforcement further enhances the glass' stability in high-temperature environments. The inclusion of wire mesh also helps to prevent the spread of fire by maintaining the structural integrity of the facade.
Aesthetic appeal
Wired U profile glass is an attractive option for architects and designers looking to create unique, modern structures. The wire mesh gives the glass a distinctive visual effect, which can be exploited to create various design features. The glass' clarity also allows maximum natural light into the building, providing a bright, airy atmosphere in interior spaces.
Easy maintenance
Wired U profile glass is easy to clean and maintain. The wire mesh layer provides additional protection against scratches and abrasions, helping the glass to retain its clarity for longer. The glass is also resistant to environmental pollutants, reducing the need for frequent cleaning.
Why Choose US
Our Factory
Yongyu Glass was founded by Gavin Pan, who has worked in the architectural glass industry since 2006 and has more than fifteen years' North American and E.U. market export experience. The company was established with a wish to integrate the advantage resources of building the region's glass industry and provide personalized solutions to the needs of our customers. We find personalized solutions for the customers' demands and help customers save time and money.
Our Product
High-performance low iron U glass systems.
(U glass, also called U channel glass/U profile glass/C-glass).
Ice rink glass system (1/2", 5/8" tempered glass, laminated glass).
Jumbo safety glass.
(Jumbo tempered glass, Jumbo tempered laminated glass, Jumbo IGU).
Curved safety glass.
(Curved tempered glass, Curved tempered laminated glass, Jumbo curved safety glass max 12.5 meters tall).
SGP laminated glass.
Rich Experience
Engaged in the architectural glass industry and served customers both home and abroad for more than 15 years.
Help glass facades companies and architectural designers find personalized solutions and help them save time and money.
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We are SGCC approved supplier; our products are meet the primary standards of building glass products. Convenient communication, the whole production process can be traced back, 7*24h after-sale service is our promise.
Innovative Uses of Wired U Profile Glass in Modern Architectural Projects
Facades and Curtain Walls
Wired U Profile Glass is perfect for creating beautiful facades and curtain walls. It provides an aesthetically pleasing façade while simultaneously increasing the energy efficiency of a building. The metal mesh embedded in the glass helps to control the amount of light and heat that enters the building, thus reducing the need for heating and cooling systems.
Partition Walls and Room Dividers
Partition walls and room dividers made from Wired U Profile Glass add a sleek and modern touch to any space. Their transparency allows natural light to flow into the room, creating a sense of openness and facilitating communication between different areas. Additionally, the embedded metal mesh adds security and privacy, making these walls ideal for offices or other spaces where confidentiality is required.
Balustrades and Railings
Wired U Profile Glass balustrades and railings provide safety while enhancing the aesthetic appeal of the building. The metal mesh provides an extra layer of durability and acts as a safety barrier, preventing people from falling over the edge. The transparency of the glass keeps the view unobstructed and allows natural light to flood into the space.
Skylights and Canopies
Wired U Profile Glass can be used to create skylights and canopies, which lets in daylight while protecting people from the elements. The metal mesh embedded in the glass provides an extra layer of strength, allowing it to withstand wear and tear. The use of Wired U Profile Glass in skylights and canopies ensures great thermal and sound insulation, which can help reduce the energy consumption of the building.
Flooring
Flooring made from Wired U Profile Glass can create a unique and modern aesthetic, and the metal mesh embedded in the glass provides a sturdy and durable surface. The transparency of the glass creates a sense of depth and can be used to play with light and shadow.
The Ingredients Used in Wired Glass
Glass is an amorphous solid material with a unique chemical composition. The most common type of glass, known as soda-lime glass, is primarily composed of three main components: silica (SiO2), soda (Na2O), and lime (CaO).
1.Silica (SiO2): Silica is the main ingredient in glass and contributes to its structural integrity. It is a chemical compound composed of silicon (Si) and oxygen (O) atoms. Silica is derived from silica sand, which is abundant in nature. The silica content in glass is responsible for its transparency and resistance to heat.
2.Soda (Na2O): Soda, in the form of sodium carbonate (Na2CO3) or soda ash, is added to the glass mixture to lower its melting point. Sodium oxide (Na2O) is formed when soda reacts with the other components during the glass manufacturing process. The addition of soda improves the workability of the glass and makes it easier to shape and form.
3.Lime (CaO): Lime, typically added as calcium carbonate (CaCO3), helps to stabilize the glass structure and enhance its durability. Calcium oxide (CaO) is formed when lime undergoes thermal decomposition during the glass production process. Lime also increases the chemical resistance of the glass, making it less prone to chemical reactions with other substances.
Apart from these primary components, glass may contain various trace elements and additives that are introduced to achieve specific properties or characteristics. These additives can include oxides of metals such as magnesium (MgO), aluminum (Al2O3), potassium (K2O), and lead (PbO).
For example, leaded glass, often used in crystal or high-quality glassware, contains lead oxide (PbO). The addition of lead oxide improves the refractive index of the glass, giving it enhanced brilliance and optical properties. Similarly, boron oxide (B2O3) can be added to the glass composition to enhance its thermal and chemical resistance, making it suitable for applications that require resistance to high temperatures, such as laboratory glassware.
The specific composition and ratios of these components can vary depending on the desired properties of the glass and its intended use. The manufacturing process involves carefully controlling the temperature, timing, and cooling rates to produce glass with the desired characteristics.
How to Test the Wired Glass
Visual Inspection: This is a basic test where the glass is visually examined for any visible defects such as scratches, chips, bubbles, or distortions.
Dimensional Accuracy: Glass can be tested to ensure it meets the required dimensional specifications, including thickness, width, length, and overall shape.
Transparency Test: This test determines the clarity and transparency of the glass by assessing the amount of light that passes through it. Various methods, such as haze measurement or spectrophotometry, can be used.
Impact Resistance Test: Glass is subjected to impacts or dynamic loads to assess its resistance to breakage. This test measures the glass's ability to withstand sudden shocks or impacts.
Hardness Test: The hardness of glass is determined using methods like the Vickers or Mohs scale. These tests evaluate the glass's resistance to scratches and abrasions.
Thermal Shock Test: This test assesses the glass's ability to withstand rapid temperature changes. Glass samples are exposed to extreme temperature variations to evaluate their resistance to cracking or shattering.
Chemical Resistance Test: Glass can be tested for its resistance to different chemicals or liquids. The glass is exposed to various substances and monitored for any signs of corrosion, staining, or degradation.
Strength Test: The strength of glass can be measured through tests like the flexural strength test or the tensile strength test. These tests determine the maximum load that the glass can withstand before breaking.
Weathering Test: Glass is exposed to environmental conditions, such as sunlight, moisture, and temperature variations, to assess its long-term durability and resistance to weathering effects.
Sound Transmission Test: This test evaluates the glass's ability to reduce sound transmission. It measures the glass's sound insulation properties and its ability to block or absorb sound waves.
How to Manufacture Wired Glass
Manufacturing wired glass involves the process of embedding a wire mesh or grid within the glass during its production. This process ensures that the wire becomes an integral part of the glass, providing strength and safety. Here is a step-by-step explanation of the general manufacturing process of wired glass:
Glass Formation: The manufacturing process of wired glass begins with the formation of glass sheets. Molten glass is poured onto a molten tin bath or float bath, where it spreads out and forms a continuous ribbon. The glass ribbon floats on top of the molten tin, which results in a smooth and uniform surface on one side.
Wire Mesh Placement: Before the glass cools and solidifies, a wire mesh or grid is placed on the still-molten side of the glass ribbon. The wire mesh is typically made of steel and consists of evenly spaced wires or grids.
Glass Encapsulation: As the glass ribbon continues to move along the production line, the wire mesh is sandwiched between two layers of molten glass. The weight and heat of the glass ribbon press the wire mesh into the glass, ensuring that it becomes embedded within the glass layers.
Cooling and Annealing: The wired glass sheet undergoes a controlled cooling and annealing process to relieve any internal stresses and strengthen the glass. This step helps to enhance the durability and safety of the wired glass.
Cutting and Shaping: Once the wired glass has cooled and hardened, it is cut into desired sizes and shapes using specialized glass cutting tools. The wired glass can be cut into sheets, panels, or customized shapes based on specific project requirements.
Quality Control: Throughout the manufacturing process, quality control measures are implemented to ensure that the wired glass meets the desired specifications. This includes inspecting for wire placement, glass uniformity, wire adhesion, and any visual defects. Samples are taken and tested for strength, safety, and adherence to industry standards.
Depending on the specific requirements or applications, the wired glass may undergo additional processing steps. This can include edge grinding or polishing, tempering for increased strength and safety, laminating for added impact resistance, or applying surface treatments such as frosting or tinting.
It's important to note that the exact manufacturing process of wired glass may vary depending on the manufacturer and the specific equipment used. Each manufacturer may have their own proprietary techniques and processes. The goal is to ensure that the wire mesh becomes an integral part of the glass, providing strength, safety, and fire-resistant properties.
Wired glass is widely used in applications that require safety and fire resistance, such as fire-rated doors, windows, and partitions. The embedded wire mesh prevents the glass from shattering into large, dangerous shards when broken, helping to protect occupants and contain fires. Additionally, wired glass can also be used in decorative applications where both aesthetics and safety are desired, such as storefronts, interior design features, and privacy screens.
What Is Dimensional Accuracy Test of a Glass
Equipment Preparation
Gather the necessary equipment, which may include a caliper, micrometer, measuring tape or ruler, and any relevant documentation or specifications that outline the desired dimensions and tolerances.
Sample Selection
Choose representative samples of the glass to be tested. The samples should be randomly selected from the production batch to ensure an accurate representation of the glass's dimensional characteristics.
Measurement Points
Identify the specific points on the glass where measurements will be taken. This may include measuring the thickness at different locations, such as the center and edges, as well as measuring the width and length of the glass.
Measurement Technique
Select the appropriate measurement technique based on the glass's shape and dimensions. For example, a caliper or micrometer may be used to measure thickness, while a measuring tape or ruler can be used to measure width and length.
Measurement Process
Perform measurements at the designated points on the glass. Ensure that the glass is placed on a flat and stable surface during measurement to minimize any potential inaccuracies.
Repeat Measurements
Take multiple measurements at each designated point to account for any variations. Record the measurements accurately and precisely, ensuring consistency in the units used (e.g., millimeters, inches).
Statistical Analysis
Analyze the collected measurements to assess the dimensional accuracy of the glass. Calculate the average dimensions, as well as the range of measurements to determine if they fall within the specified tolerances.
Comparison with Specifications
Compare the measured dimensions with the required specifications and tolerances outlined in the documentation. Determine whether the glass meets the dimensional requirements or if any deviations exceed the allowable limits.
FAQ
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Wired U Profile Glass, Wired U Shape Glass